Pump Cover Production:
　· Part name: Pump Cover
　· Part name: Zytel 70G35HSL NC010
　· Part weight: 3.7kg
　· Part size: Dia325x170mm
　· Other: 8 pieces stainless steel 316 thread nut
　· Molding press: 1000 Ton
　· Mold size: 500x600x541mm
　· Cycle time: 7mins

Main Challenges:
　· Part weight is 3.7kg, the average thickness 12mm, the part cannot have air bubbles etc bugs
　· Part need to pass safety test: under 15 bars of water pressure and keep at least 10 mins without leaking, destructive test higher than 25 bars
　· Complicated machining details after molding and the machining need to be very accurate according to the technical drawings.

Our Solution:
　· We used extremely of the press to inject the part with proper speed and pressure to make sure the part will have a weight of 3.7kg, this will
     make sure molded parts have good quality and have no air bubbles within.
　· Special test jigs were prepared for safety testing and destructive testing. This is a critical test for the molded parts quality judgment.
　· Lot of special jigs were made for the molded parts CNC lathe machining, milling machining, drilling, and thread tapping.
　· We also prepared the inspection jigs for quality control to make sure that the parts are good.